Senior Manager - Process Engineering

Who are we?

XNRGY Climate Systems is a North American leader in sustainable design and advanced manufacturing of custom air treatment systems focused on research and energy development contributing to the reduction of carbon footprint. XNRGY is seeking a qualified Senior Manager - Process Engineering to join its team located in St-Hubert.

As Senior Manager of Process Engineering at the St-Hubert plant, you will own the entire manufacturing system — people, processes, machines, and digital infrastructure — across all value streams from raw material to finished product. Leading with a safety-first mindset, you will drive volume growth, production efficiency, and predictable operations, while executing highly technical process improvements in areas like spot welding, bending, cutting, spray painting, automated fastening, and assembly. You’ll deploy and integrate MES/ERP, connected tools, and automation systems as the backbone of operations, providing finance and production data, enabling root cause analysis, and ensuring inventory accuracy. Leveraging automotive manufacturing principles adapted for HVAC production, you will develop scalable, high-performance, and rigorous manufacturing operations.

This role is ideal for a builder and change agent who excels in action, mobilizes teams around a clear vision, and fosters fast, structured, and responsible execution.

Overview of your responsibilities

• Safety and operational excellence
• Foster a safety culture across all value streams, proactively reducing risks and improving workstation ergonomics.
• Support and drive production volume growth by improving throughput, quality, and operational efficiency.
• Lead continuous improvement initiatives based on Lean principles (Kaizen, SMED, etc.) to optimize value streams.
• Value stream and process leadership
• Map, manage, and continuously improve end-to-end value streams to ensure smooth flow of material and information.
• Apply and adapt automotive manufacturing principles (Lean, standardized work, continuous flow) to HVAC production.
• Design fixtures, tooling, and manufacturing methods to reduce cycle times, work content, and improve ergonomics.
• Lead process improvements for critical technical operations (spot welding, bending, spray painting, automated fastening, etc.).
• Collaborate with the engineering team to optimize manufacturability, quality, and costs through Design for Manufacturing (DFM).
• Track and improve process performance indicators: First Pass Yield (FPY), scrap reduction, and impact on Cost of Goods Sold (COGS).
• Digital systems and automation — the backbone of operations
• Lead the deployment and configuration of MES/ERP systems to provide real-time visibility into production, financial performance, problem-solving data, and inventory accuracy.
• Integrate connected tools, automated test equipment, and production analytics solutions to support continuous improvement.
• Oversee automation projects (PLC, HMI interfaces, integrators) to improve flow, reliability, and operational precision.
• Align digital initiatives with operations, supply chain, engineering, and quality teams to maximize business impact.
• Equipment and machine optimization
• Track and improve equipment utilization and Overall Equipment Effectiveness (OEE) in manufacturing, assembly, and finishing areas.
• Implement technical improvements on key equipment (welding, bending, cutting, painting, fastening) to increase uptime, quality, and production capacity.
• Team leadership and development
• Build, lead, and develop a high-performing engineering team composed of process engineers, method agents, tool designers, and other specialists.
• Collaborate with various functions across the company to prioritize projects, implement value stream improvements, and ensure their execution.
• Standardized work and documentation
• Develop and maintain method drawings, standardized operating procedures (SOPs), and work instructions to ensure consistent, high-quality production.
• Standardize technical process documentation across value streams to support training and continuous improvement.

Qualifications

• Bachelor’s or Master’s degree in Mechanical, Industrial, Manufacturing Engineering, or related discipline.
• 10+ years of experience in manufacturing engineering, ideally at a Tier 1 automotive supplier, OEM manufacturer, or high-volume complex production environment.
• Strong background in Lean manufacturing, value stream mapping, and continuous improvement.
• Practical experience in fixture, tooling, and manufacturing method design.
• Excellent technical knowledge of spot welding, bending, cutting, spray painting, and automated fastening systems.
• Demonstrated experience in deploying MES/ERP systems and integrating connected tools and automation solutions.
• Experience in managing automation projects (PLC, HMI interfaces, integrators).
• Proven leadership in health and safety with tangible results in process and work environment improvements.
• Proficiency in creating method drawings, SOPs, and work instructions.
• Knowledge of automotive industry quality standards (e.g., IATF 16949) or equivalent.
• Strategic vision combined with strong execution capabilities, excellent communication, and project management skills.

Why choose XNRGY?

• Competitive salary.
• 100% employer-paid medical and dental insurance.
• Employee assistance program (EAP).
• Telemedicine service.
• A dynamic and open-minded team where you can bring your unique perspective and ideas.
• Modern offices on the South Shore of Montreal.
• A fast-growing, entrepreneurial environment where innovation is recognized and valued.
• Inclusive work environment that fosters diversity.
• Advancement opportunities: XNRGY prioritizes internal promotion.

At XNRGY Climate Systems, we are committed to promoting a diverse and inclusive work environment. We believe that the diversity of backgrounds, experiences, and perspectives is essential to innovation and success. We welcome individuals who share our passion for sustainable development and want to actively contribute to a more positive environmental future.